Innovative Choices for Engine Cylinder Block Materials
So, the materials they employ for these engine components can significantly affect in the engine’s operation, lasts, and function. The engine cylinder block is akin to the engine’s core, and it needs to manage really tough stuff—like extremely high temperature, compression, and all sorts of mechanical strains. So, here’s what—here are five things people are really into when they select materials for these engine components.
Number one—lighter materials that help engines burn fuel better.
Number two—durable materials that make engines last longer.
Number three—materials that can handle high heat, for engines that get really hot.
Number four—environmentally friendly materials that are better for the planet.
Number five—cost-effective materials that keep the price down.
Number one—lighter materials that help engines burn fuel better.
One of the most significant trends in engine cylinder block materials is the use of lightweight materials. Take aluminum, for example—it’s really common because it is strong but not too heavyweight.
Using it makes the engine lighter, which indicates the engine can use less fuel and cut down on emissions. Look at the Ford’s EcoBoost engines—they use aluminum blocks and they’re performing well at saving fuel.
Number two—durable materials that make engines last longer.
Another important matter is making sure the material can withstand punishment and not break. For instance, cast iron they are strong and can cope with a lot of damaging forces.
These are commonly used in very durable engines that need to last a long time. Take Caterpillar-powered engines, for example—they’re designed for challenging tasks for an extended period of time.
Number three—materials that can handle high heat, for engines that get really hot.
If an engine is running super hot, it needs a material that can endure the heat. Stainless steel and alloys like Inconel are suitable as they withstand very high temperatures.
You’ll usually find these in engines equipped with turbochargers or superchargers where maintaining a low temperature is crucial. For instance, Formula One engines use Inconel used in their cylinder heads to keep going strong even at extremely high temperatures.
Number four—environmentally friendly materials that are better for the planet.
As more people concern about the planet, they’re looking for materials that are more advantageous for the environment. Magnesium is one example—it’s lighter than aluminum and doesn’t harm the environment as much. Companies like BMW are already using magnesium to make their engines lighter and increasingly effective.
Number five—cost-effective materials that keep the price down.
And do not forget to mention about cost—this is significant in choosing the right material. Gray cast iron is very popular because it’s quite affordable and performs quite well.
You’ll see it in lesser engines where keeping the cost down is more critical than being super light or fast. A lot of manufacturers of small engines use gray cast iron units for their more affordable engines.
If you want to find out more about the latest materials in engine cylinder unit materials, here are some books which may interest you:
- “Engine Configuration: Components and Production Methods” Authored Author John Heywood
- “Vehicle Components: From Design to Distribution” Authored Author John Heywood
- “Contemporary Engine Innovations” Authored Author Saeed Sadeghian